Teta Boiler and Machine Manufacturing Company. Our company is maintaining the projects of solid, liquid and gas fueled steam, super-heated steam, thermal-oil, hot water and super-heated water boilers and complete boiler rooms and their production, assembly and turn key installation operations in norms of TSE, TRD, DIN and EN.
 
 

Thermal-oil Boilers - Solid Fuel Fired Systems
Moving Grate Systems
The amount of solid fuel fired burning systems is increasing day by day because of their advantages in operational cost in comprehension with the liquid and gas fuel fired burning systems.

Process wastes which have value as a heat source (waste wood, wood chip, saw dust), agricultural wastes (sunflower shells, cotton, nut shells, fruit wastes, vs.) and coal that can be found at many places around our country can be used fort he energy needs of the processes.

Using solid fuel and wastes to answer the energy demands decrease the fuel and stocking costs at maximum level and help the manufacturers to decrease their production costs.

After more then 30 years of experience at boiler and machine manufacturing industry, TETA Boiler and Machinery Manufacturing Co. comes to a leader position with its research and development, projects and manufactured systems. Our company is proud of being the only Turkish company that can reach the highest capacity at solid fuel fired systems which is 10.000.000 kcal/h with one unit.

- High burning efficiency with the moving grate system
- Modulating burning system that allows to work at capacities from 0 to %100
- Funnel gas values that are acceptable at Air Quality Protection Regulation
- Automation and control elements for system parameters
- Manufacturing and material quality at international standards

High funnel gas values, which seem to be a disadvantage, can be used for hot water and air needs and for increasing the boiler efficiency by adding systems like economizer or air heater.

Thermal-oil Boilers - General Information
Nowadays in many sectors of industry there is a need of high temperatures and heat conduction systems at these temperatures. Boiling water and steam systems can answer these needs of industry by reaching certain pressure values. Pressure values to reach the high temperatures make the boiling water and steam systems disadvantageous in terms of costs, efficiency and security. Heat production and conduction at high temperatures can be maintained by thermal-oil systems.

Thermal-oil systems are system to answer the needs of industrial plants for high temperature fluid in low pressure levels because no alternative fluids can reach these temperatures at low pressures.

Various thermal oils are used in thermal-oil systems which can be heated up to 300-320C at atmospheric pressure. Because of the properties of the fluid used in system there are no faults like corrosion or lime binding in devices or fittings which decrease the efficiency and need to be repaired.

Thermal-Oil Usage Areas;
Textile, Dye house,
Paper - Cardboard, Oil Industry,
Rubber, Leather Industry,
Chemical Industry, Grease Industry,
Asphalt, pitch, Detergent Industry,
Polisher, Dye Production, Canning Industry,
Limber, Parquet,, Bottling,
Dye furnaces,

Reasons why thermal-oil boilers are preferred for industrial use;
· Better Control of the Temperature: Temperature control at thermal-oil systems can be done with the automatic control valves much more perfect and efficient. This plays a magnificent role for maintaining a standard quality of the product.

· Low Operation and Maintenance Costs: Considering operating costs, system efficiency, personal costs, water, maintenance, repair and replacement part costs the thermal-oil systems are economically beneficial then the steam systems.

· More safe because of the low pressure of the system: In comprehension with the steam systems thermal-oil systems are working at low pressures and open to atmosphere with its expansion tanks. Pressure in the system is limited with the need pressure values to beat the pressure loses at circulation pumps, boiler and the pipes. Less qualified personnel is needed to operate a thermal-oil boiler with low pressure.

· Long Lifetime of the System: Thermal-oil systems can be used for a long time without a need of renewal if the necessary maintenance and repair, periodical control and cleaning is done completely.

· High Efficiency: Thermal-oil boiler has a lower efficiency then the steam boiler because of the high temperature funnel gas but considering as a hole system, a thermal-oil boiler with no condense losses, bluff losses, flash steam losses and water losses, the thermal-oil system is more efficient.

Another property of the thermal-oil systems is that the system can answer the steam needs for a process with thermal-oil heat exchangers. Thermal oil / steam heat exchangers can installed easily without additional equipments like funnel or fuel tank.

High funnel gas values, which seem to be a disadvantage, can be used for hot water and air needs and for increasing the boiler efficiency by adding systems like economizer or air heater.

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